INDUSTRIAL LUBRICANTS


Introduction

Businesses today place heavy demands on industrial plants and machinery. Equipment is expected to operate at temperatures between -50°C and 150°C (-58°F and 302°F) without losing production or increasing maintenance costs. Notwithstanding these extremes of temperature, machines today are operated under heavier loads, run at higher speeds, with smaller oil reservoirs and at longer lubricating intervals than ever before.

Proper lubrication is vital to any operation and is determined by the “Five Rights”:

  • Right Type of Lubricant
  • Right Quality
  • Right Amount
  • Right Place
  • Right Time / Frequency

Your Original Equipment Manufacturer (OEM) together with a company representative or a technical services advisor can assist you in determining the “Five Rights” for your equipment or machinery.

VISCOSITY CLASSIFICATION OF INDUSTRIAL OILS

It was common practice in North America to define the viscosity of industrial lubricating oils in Saybolt Universal Seconds (SUS) at reference temperatures of 100°F and 210°F. However, there is now worldwide acceptance of the International Organization for Standardization’s (ISO) system for viscosity measurement in centistokes (cSt) at 40°C and 100°C.

  • International acceptance benefits customers, manufacturers, and marketers.
  • The number in the product name for most products represents the viscosity of an industrial oil, which is often the lubricant grade recommended by the equipment manufacturer.
  • Conversion from one viscosity measurement to another is virtually eliminated.
  • Automotive engine and gear oils are not classified using the ISO measurement system. They continue to be described by the Society of Automotive Engineers (SAE) viscosity classifications (see Automotive Lubricants Section).

    The table below shows the kinematic viscosity limits for each ISO Viscosity Grade. Each viscosity grade is 50% higher in viscosity than the preceding viscosity grade. These limits are set at a 10 percent tolerance level above and below the mid-point of a grade. Any product with a viscosity outside these tolerance levels is not a recognized ISO Viscosity Grade.


    Viscosity System for Industrial Fluid LubricantsA – ASTM D2422 – 97 (2013)

    Viscosity System Grade Identification

    Mid-Point Viscosity, cSt (mm2/s) at 40.0°C

    Kinematic Viscosity Limits, cSt (mm2/s) at 40.0°C B,C

     

     

    min

    max

    ISO VG 2

    2.2

    1.98

    2.42

    ISO VG 3

    3.2

    2.88

    3.52

    ISO VG 5

    4.6

    4.14

    5.06

    ISO VG 7

    6.8

    6.12

    7.48

    ISO VG 10

    10

    9.00

    11.0

    ISO VG 15

    15

    13.5

    16.5

    ISO VG 22

    22

    19.8

    24.2

    ISO VG 32

    32

    28.8

    35.2

    ISO VG 46

    46

    41.4

    50.6

    ISO VG 68

    68

    61.2

    74.8

    ISO VG 100

    100

    90.0

    110

    ISO VG 150

    150

    135

    165

    ISO VG 220

    220

    198

    242

    ISO VG 320

    320

    288

    352

    ISO VG 460

    460

    414

    506

    ISO VG 680

    680

    612

    748

    ISO VG 1000

    1000

    900

    1100

    ISO VG 1500

    1500

    1350

    1650

    ISO VG 2200

    2200

    1980

    2420

    ISO VG 3200

    3200

    2880

    3520

    A This system implies no evaluation of quality.
    B This system is used in ISO 3448.
    C If 40°C is not the temperature used when determining the viscosity (as is sometimes the case with very viscous fluids) then the related viscosity at 40°C shall be established by using Viscosity Temperature charts found in ASTM D341.

The American Gear Manufacturers Association (AGMA) used to have a numbering system to define gear oil viscosity required for various gear lubrication applications. AGMA is currently using ISO viscosity grade classifications, but these AGMA Lubricant Numbers are still sometimes stamped on the manufacturer’s metal name plate. ISO viscosity grades and former AGMA grades are cross-referenced in the table below.


Viscosity grade requirements

American National Standard

ANSI/AGMA 9005-F16

ISO viscosity grade

Mid-point viscosity at 40°C mm2/s*

Kinematic viscosity limits at 40°C mm2/s*

Former AGMA grade equivalent

 

 

min

max

 

ISO VG 32

32

28.8

35.2

0

ISO VG 46

46

41.4

50.6

1

ISO VG 68

68

61.2

74.8

2

ISO VG 100

100

90.0

110

3

ISO VG 150

150

135

165

4

ISO VG 220

220

198

242

5

ISO VG 320

320

288

352

6

ISO VG 460

460

414

506

7

ISO VG 680

680

612

748

8

ISO VG 1000

1000

900

1100

8A

ISO VG 1500

1500

1350

1650

9

ISO VG 2200

2200

1980

2420

10

ISO VG 3200

3200

2880

3520

11

NOTES:
* The preferred unit for kinematic viscosity is mm2/s, commonly referred to as centistoke (cSt).

  • TURBOFLO™ R&O can be used where AGMA Inhibited (rust and oxidation inhibited) Gear Oils are required.
  • ENDURATEX™ EP, ENDURATEX™ XL Synthetic Blend and ENDURATEX™ Synthetic EP gear oils can be used where AGMA Antiscuff (formerly known as Extreme Pressure or EP) Gear Lubricants are required.
  • ENDURATEX™ Mild Worm Gear oils, which contain special lubricity additives, can be used where AGMA Compounded Gear oils are required.
  • Automotive gear oils, such as TRAXON™, are defined by the SAE for viscosity and the API for quality. These oils can be used in gear boxes but industrial gear oils formulated to meet former AGMA requirements cannot be used in automotive differentials or transmissions.
  • SYNDURO™ SHB is suitable for many gear oil applications such as worm gears and helical gear boxes and has an excellent FZG Failure Load Stage of 12+. For those applications that are subjected to heavy loads or shock loading and require an AGMA Antiscuff type of fluid, ENDURATEX™ Synthetic EP is recommended.

Viscosities designated by various organizations may be compared as shown in the Viscosity Equivalents table (seen below). This is strictly a viscosity comparison and should not be construed as a quality level comparison.

ISO VG – Viscosity measurement in centistokes (cSt) at 40°C.

AGMA – Viscosity grades as formerly designated by the American Gear Manufacturers Association.

SAE Society of Automotive Engineers viscosity measurement for automotive engine and gear oils e.g. SAE 30, SAE 90, etc.

How to use the chart:

If a manufacturer requires an SAE 20 oil for a piece of equipment, go to the SAE viscosity column and follow across horizontally to the left to read an ISO VG of 46.

 

Comparison of ISO/AGMA/SAE Viscosities at 40˚C

NOTE:

  • Read horizontally.

  • Equivalence is in terms of viscosity at 40˚C only.

  • Viscosities of SAE engine oils based on a VI of 150, an estimated average of current Passenger Car Motor Oil and Heavy-Duty Engine Oil products.

  • Viscosities of SAE gear oils based on a VI of 130, an estimated average of current Automotive Gear products.

  • Viscosity limits are approximate: for precise data, consult ISO, AGMA and SAE specifications.

  • SAE W grades are represented only in terms of approximate 40°C viscosity. For low temperature limits, consult SAE specifications.

Symbols

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